Industry Description
Mould design and manufacturing, plastic injection moulding and assembly outsourcing are important pillars of modern manufacturing and are widely used in many industries such as automobiles, electronics, medical care, packaging and consumer goods. Mold design is the cornerstone of the entire manufacturing process, ensuring high accuracy and consistency of the product through precise engineering and the use of durable materials such as steel or aluminum. Plastic injection molding is the most common plastic processing technology. It uses molten plastic to be injected into a mold and then cooled and solidified to produce complex and precise parts.
The industry is undergoing rapid transformation as technology advances and automation becomes more prevalent. The application of innovative technologies such as 3D printing, hot runner systems and smart manufacturing has not only improved production efficiency but also reduced costs, making plastic injection molding an important solution to diversified production needs. In addition, assembly outsourcing combines multiple parts into complete products through efficient assembly line operations, emphasizing precision and high quality to meet the modern market's demand for large-scale production and rapid delivery.
Driven by the global environmental protection trend, the industry is also actively adopting sustainable materials and circular economy principles, such as recycled plastics and bio-based materials, to reduce the impact on the environment. These characteristics make this industry not only a key link in the manufacturing chain, but also an important force in promoting innovation and sustainable development.
Business Projects
1. Mould design and manufacturing
Mould design and manufacturing are the core links of product production, involving the entire process from conceptual design to physical mould production.
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Design stage: Use CAD software for 3D modeling, consider the product's size, shape, material and production volume requirements, and ensure that the mold meets precision requirements.
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Material selection: Choose durable materials such as steel or aluminum according to the purpose of the mold to cope with the needs of high temperature, high pressure and repeated use.
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Manufacturing technology: CNC machining, EDM and other technologies are used to make core components, and polishing and surface treatment are performed to achieve the best quality.
2. Plastic Injection
Plastic injection molding is an efficient production technology used to manufacture complex and precise plastic parts.
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Process flow: includes plastic melting, injection into mold, cooling and solidification, and product removal. This process ensures product stability and consistency.
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Equipment support: Use advanced injection molding machines and mold technologies to improve production efficiency and reduce material waste.
3. Hot runner system
The hot runner system is a highly efficient injection molding technology that uses a heating element to keep the plastic in a molten state and inject it directly into the mold cavity.
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Advantages: Reduce material waste, shorten production cycle and improve production efficiency. Suitable for the production of parts with complex geometries.
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Components: Includes heating pipes, manifolds and nozzles to ensure that the molten plastic is evenly distributed and flows into the mold cavity.
4. Temperature controller
Temperature controllers are used in industrial processes to precisely regulate temperature, ensuring operational stability and product quality.
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Function: Monitors current temperature and adjusts heating or cooling to maintain set point.
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Application: Widely used in plastic injection molding, food processing and electronic manufacturing to improve efficiency and reduce energy consumption.
5. Production and assembly OEM
Provide complete assembly OEM services, from parts integration to finished product testing, to meet the diverse needs of customers.
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Professional technology: Use precision tools and automated equipment to ensure assembly quality and efficiency.
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Flexibility: Production scale can be quickly adjusted according to market demand, reducing costs and shortening delivery time.
6. Wire and cable manufacturing
Focus on the design and manufacture of wires and cables, covering a series of processes from metal processing to insulation layer extrusion.
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Main process:
Wire drawing: Stretching a copper or aluminum rod to the desired diameter to improve its conductivity.
Annealing: Soften the metal by heating to improve the toughness and durability of the wire.
Stranded wire: Multiple wires are twisted together to increase flexibility and electrical performance.
Extrusion: Covering the outer layer of the wire with insulating material to prevent leakage and improve safety.
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Applications: Suitable for household power wiring, underground cables and high-performance electronic equipment.